Sawing or cutting lumber is not as easy as it seems to be. If you do not have the perfect workbench in your workshop, or if it’s not a tile saw that has its own stand, you may cut into your stand or ruin your blade. Fortunately, with the emergence of sawhorses, trestles and bucks, cutting planks, pieces of wood and various materials into size has never been easier.
Today we are going to show you ten of the best woodworking sawhorses that you should consider this year and beyond. These worktables offer the perfect support and maximum stability for any type of project. Furthermore, they are portable, versatile and extremely affordable.
Here are the best saw horses that you should consider for all your sawing projects.
Reliable sawhorse table designed for all types of woodworking projects. The fact that it can support materials weighing up to 1000 lbs makes it one of the most sought woodworking sawhorsesRead Our Review
This workstation is one of the few sawhorses with clamps, engineered to offer maximum strength and stabilityRead Our Review
Simple in design, superior in performance, this sawhorse is great for tackling tough home improvement projectsRead Our Review
Shopping for any workshop tool is not always easy. With so many options to choose from, selecting the best sawhorse can be overwhelming even for the most experienced contractor. Fortunately, this buying guide will help you make the right decisions as far as acquiring the right sawhorse is concerned.
What is a sawhorse?
A sawhorse, also known as a sawbuck, is a beam with two sets of legs used to support wood and various types of materials for sawing. They can support a wide range of load of up to 4,000 pounds without the legs wobbling. However, you must use several sets to support such a massive weight efficiently.
Considering the fact that most construction and home improvement projects involve a lot of measuring, cutting and joining of materials, having a sawhorse at your disposal becomes a necessity.
Types of sawhorses
Just like any other workshop tool, sawhorses come in various shapes, designs and sizes. They can be classified according to their unique features or the materials they are made of. The most common types of sawhorses include:
- Standard 2 x 4 sawhorses
This is one of the most popular types of sawhorses due to its simplicity and affordability. It does not require much in terms of materials as it only requires screws, nails and pieces of wood measuring 2 x 4. You can even construct it on your own as long as you have the right tools and basic carpentry skills.
- Saw horses for tables
Sawhorses are without a doubt a mainstay within most workshops. This is because they are exceptionally versatile. Besides offering support for cutting small pieces of wood or planks, your sawhorse can be converted into a worktable or workbench. However, you require a pair of sawhorses, 2 x 4s and a plywood platform for the top, to make an ideal sawhorse table.
- Folding sawhorses
Folding sawhorses consist of A-frame legs that can be unfolded or folded for extra stability and ease of storage. The legs can also be adjusted to suit any type of terrain, giving you the much-needed support on uneven surfaces.
- Japanese sawhorses
This type of sawhorse is constructed using advanced joinery techniques that do not require nails or screws. It uses compression joints that can be assembled or dismantled easily by hand or using a mallet. Japanese sawhorses are renowned for their sturdiness, strength and stability. This style of woodworking is adopted from Japan hence the name.
- Chainsaw Sawhorses
These heavy duty sawhorses are specifically designed to support logs and hold large planks that require cutting using a chainsaw. Also known as a log sawhorse, chainsaw sawhorses come in handy when you want to keep the logs off the ground and increase your line of vision when cutting.
The reason why this sawhorse is highly regarded is that it protects your blade from accidentally hitting the ground. Using a chainsaw sawhorse also significantly reduces the chances of kickback, considering the fact that your saw will not come into contact with the ground.
How to choose right sawhorse
When buying a sawhorse or any other workshop tool, do not just look at the quality and capability. The durability of your sawhorse is just as important. It should be able to serve you for years to come, adding more value to your investment.
The type of material used determines the durability of the sawhorse. Metal sawhorses are the most durable, but tend to be inflexible and susceptible to corrosion. In a bid to prevent corrosion, newer designs come coated with heavy duty powder or zinc plating. Wood is fairly durable and much cheaper to maintain as you can replace broken parts easily without help. Plastic sawhorses are also durable, but can only handle light jobs.
- Weight Capacity
This has nothing to do with the weight of the sawhorse, but the capacity of load that it can handle at a time. Most sawhorses can handle from 300 pounds to 2200 pounds easily without losing balance. If you are a professional handyman with lots of projects, you should consider acquiring a sawhorse that can handle up to 2200 pounds of load.
This type of sawbuck can easily tackle heavy-duty projects while maintaining its stability and sturdiness. You may also purchase multiple sets to increase the load capacity of your sawhorse by a few pounds.
When shopping for a sawhorse, ask your supplier if the tool requires assembling. Some sawhorses come with multiple parts that will oblige you to assemble on your own while others come fully assembled from the factory. Confirm all the pieces that come with the set to avoid any inconveniences. The package should also come with a manual for easy set up.
The size of the sawhorse will determine if it can handle heavy loads and heavy-duty projects. However, if the sawbuck is too big, you may have issues with space in your workshop. Storing the unit might also be a problem, not to mention its limited mobility.
On the other hand, a small sawhorse is quite limited when it comes to tackling demanding projects. You should, therefore, opt for an averagely-sized sawhorse that works in line with your project requirements.
Construction and home improvement projects often require a lot of movement from one jobsite to the next. For this reason, it is advisable that you choose a sawhorse that is easy to carry around wherever you go.
Fortunately, most sawhorses come in a lightweight design for easy transportation. If you need a heavy-duty sawhorse, then consider purchasing a unit that comes with multiple parts that can easily be dismantled and set up whenever you need it.
When sourcing for any tool for your workshop, always consider its versatility. Acquiring a versatile tool may save you from buying separate equipment for different projects. A good sawhorse should be able to handle different projects other than sawing or cutting.
Ideally, it should be able to support your workpiece for tasks such as measuring, joining, and painting. Some sawbucks also come with additional compartments that offer a safe place for you to keep your tools and accessories.
As we have mentioned several times before, a sawhorse is a long-term investment. For this reason, you should shop around for a tool that offers good value for money. So long as the sawhorse lives up to your expectations, the price will be vindicated. However, you must ensure that you do not go overboard by purchasing a product that is way beyond your budget. Most of the sawhorses in our review cost less than 100 bucks, which we consider to be a fair price range.
- Wooden Sawhorses
Wooden sawhorses are the most popular design because of their reliability and flexibility. The simplistic design of wooden sawhorses makes them easy for anyone to make one at home.
The most likable aspect is that wood sawhorses will never damage your blade when you cut through your workpiece by accident. You can always make repairs and improvements by replacing damaged or wobbling legs without seeking help from a third party.
Considering the fact that it is inexpensive, there is simply no reason why you should not own a sawhorse in your workshop.
- Metal Sawhorses (Aluminum, Steel)
When compared to other types of sawbucks, metal sawhorses are not very common; they are not easy to make and require advanced equipment to assemble. For this reason, they are normally limited to heavy-duty, industrial projects.
The advanced functionality of metal sawhorses cannot go unnoticed as they can support the cutting of hard materials effortlessly. Their rigidity and stability are unmatched.
However, the fact that they are made from steel makes them susceptible to rust and corrosion. Furthermore, they are not as flexible as wooden sawhorses since replacing any part requires professional input.
- Plastic Sawhorses
From the name itself, you can already tell that this type of sawhorse is made from plastic materials. You can carry this unit from one site to site without breaking a sweat thanks to the lightweight design.
Furthermore, they are fairly durable due to the fact that they are corrosion resistant. The only shortcoming is that most plastic sawhorses cannot tackle heavy-duty projects.
Features to look for in a sawhorse
Different sawhorses come with different features depending on their capabilities and intended frequency of use. Some of the most common features that you should look for in a sawhorse include:
- Sawhorse brackets are used to hold the legs of the sawhorse firmly in place increasing its stability and sturdiness. Always go for a unit that comes with sawhorse brackets, otherwise, you will be obliged to buy brackets separately considering the fact that not all sawbucks come with this feature.
- Some sawhorses come with adjustable legs that allow you to change the work height of the table. This makes it very easy for anyone to work on any type of project regardless of their height. Furthermore, you can adjust the width of the legs for enhanced stability on any type of terrain.
- Whoever invented folding legs for sawhorses was truly a genius. These legs offer extra convenience when it comes to assembling, transporting and storing your sawhorse. Foldable sawhorses are very popular due to the fact that they utilize the smallest space in the workshop.
- When using your sawhorse, you must be sure that the material you are working on is securely in place to avoid making inaccurate cuts or ruining your blade. This is where the importance of holding pegs comes into play. A good sawhorse should come with at least 4 holding pegs to help keep your material in place.
- A carrying handle is not very common, but it is one of the features that you should look for in a sawhorse. This is particularly true if your job entails working from site to site. The purpose of a carrying handle is to help you move with your sawhorse wherever you go.
Kobalt, Dewalt, Rockwell, Worx, Stanley
DIY sawhorses – sawhorse plans
The most interesting aspect about sawhorses is that you can always build one at home using standard wood and common tools. Here are the steps to building a standard DIY folding sawhorse.
- 2 x 4 lumber for the legs – 4 pieces
- 2 x 4 lumber for the supports – 4 pieces
- 2 x 2 lumber for the supports – 2 pieces
- 2 x 4 lumber for top beam – 1 piece
- Hinges or sawhorse brackets
The lumber for the top beam should be 36 inches long while the legs and supports should 28 inches long.
- Framing square
- Tape measure
- Miter saw or table saw
- Drill machinery
- Safety gloves
- Safety glasses
- Start by making a 20-degree bevel cut on the top support on either sides
- Drill pocket holes at both ends of the bottom supports and each of the four legs
- Drill pocket holes on the top support 2 x 4 lumber
- Carefully lay the frames on an even surface and then lock them using hinges
- Build the top beam and attach it to the top support using 2-1/2” screws
- Assess the stability of your foldable sawhorse with a test workpiece
Sawhorses might seem harmless at first. However, just like any other tool, they can pose various safety hazards if precautionary rules are not adhered to. Here are a few sawhorse safety tips that will help you limit the possibility of injury.
- Always wear safety gear and clothing when using a sawhorse. These include safety glasses and gloves.
- Place your sawhorse on a level surface
- Use caution when folding or unfolding your sawhorse
- Check for any missing parts, screws or bolts
- Although some stands can support up to 1000 lbs, it is advisable that you do not exceed 500 lbs for each stand
- Test the stability of your sawhorse before proceeding
Sawhorses come in various designs ranging from folding sawhorses to trestle sawhorses. Like any other tool, each design comes with its upsides and downsides. Although your selection depends on your preferences, we suggest that you select a design that offers maximum stability, versatility, and support for both light-duty and heavy-duty projects. The design should also be portable, especially if you tend to work at different jobsites.
Care and Maintenance
Proper maintenance of your sawhorse guarantees optimum performance for years to come. For this reason, you should take the necessary steps to take care of your equipment. The following are basic care and maintenance tips that might come in handy as far as preserving your sawhorse is concerned.
- Grease the hinges of your folding saw regularly to help prevent rust and increase
- Clean your sawhorse after every working session
- Store your sawhorse in a cool, dry place
- Replace damaged parts as soon as possible
- Fasten any loose screws as soon as the legs of your sawhorse begin to wobble
Sawhorse warranties range from one year to a lifetime. Nevertheless, the majority of sawhorses in our review list come with an average warranty of three years. This warranty covers repairs and replacement of OEM parts.
When setting the height of the beam, always leave an allowance of a few inches to avoid cutting into it by accident. This will save you from replacing your beam every now and then.
It depends on the type of sawhorse you are using. Log sawhorses can support materials with a maximum diameter of more than 25cm.
It depends on a number of factors, including the materials used to make the sawhorse and how you take care of it. Normally, metal sawhorses last the longest considering the fact that they are made using durable materials. Wooden sawhorses require frequent repairs and replacement, but can also last for a long time as long as you do not cut into the beam or place a heavy load on the stand.
All the sawhorses that made it to our list are strong contenders for the ultimate prize. Nothing could separate these units apart. Nevertheless, after strong deliberations, our reviewers finally settled on the WORX WX065 Clamping Sawhorses for the top prize.
The WORX WX065 Clamping Sawhorse is sturdy, stable and very easy to use. Furthermore, it is exceptionally versatile and portable thanks to its numerous auxiliary features.
It has a work height of 33 inches, which is the highest in industry standards. Furthermore, it can support loads weighing up to 1000 pounds. Backed by a 1-year warranty plus an attractive price tag, there is no reason why your workshop should not have this durable pair of sawhorses. Get one today!